Real-time production data is now made visible via management dashboards, which enables the digital tracking and analysis of production orders. Employees can easily scan QR codes to instantly access order details, resulting in a significant reduction in human error rates—from 5% to just 1%. Furthermore, production data analysis time has been reduced by 96%, and staff time for analyzing production details has dropped from 12 hours to just 0.5 hours per month. These lean initiatives have significantly enhanced production agility, speed, and market responsiveness.
Moreover, MANAGING TECHNOLOGY combines the strengths of traditional manufacturing with cutting-edge digital strategies. We have introduced robotic arms for grinding and polishing, improving coverage to over 80%. These robotic arms provide superior precision, even outperforming manual polishing in terms of consistency and accuracy. Additionally, the implementation of robotic arms has dramatically boosted production efficiency and reduced labor costs. Tasks that once required three experienced operators can now be completed with just 1.5 operators, focusing on the remaining 20% of tasks that the robotic arms cannot handle.
To further improve data management efficiency, we partnered with Dayeh University in November 2021 to implement a digital management system. This transformation has drastically cut document organization time from two hours to just 30 minutes, thanks to the use of electronic forms and digital workflows. With a simple click of a button, employees can perform tasks more efficiently, reducing paper usage, speeding up order processing, and significantly reducing internal operational time. By digitizing our core technologies and workflows, we have reinforced high-efficiency communication, ensuring that we remain a leader in sustainable manufacturing and maintain our competitive edge in the industry.
Our commitment to Lean Management and continuous process optimization is a key driver in achieving our goals for sustainability, energy efficiency, and business excellence. Through digital transformation and innovative manufacturing practices, we are setting the standard for the future of eco-friendly manufacturing and lean production processes.